Here’s a handy little chart I came across while helping a student figure out what micron sanding papers they had. I’ve always worked with regular wet/dry sanding paper so I’ve never committed the micron numbers to memory and how they compare to grit. This chart also includes the mesh sanding range as well. The original chart can be found on the Gesswein website. You can download the image to print or keep on your phone for quick reference.
As you may be aware, traditional soldering pans are wonderful but quite pricey ($50-60.00 for a large pan). I own one and can’t imagine working without it but they may be in short supply if you are an instructor at a facility with limited resources or on a limited budget for your own studio. In this article I’ll show you how to make one fairly economically.
You’ll need a small lazy Susan (screws included) which you can purchase at a well equipped Ace for around $5-6.00. You may have a lazy Susan on something else in your studio you really don’t need to rotate so if you can cannibalize it from something else, go ahead. I’ve pulled them off of flex shaft tool caddys before. You’ll also need a hard 12 inch SolderiteTM board which costs about $24.00. You could get away with a 6 inch board if that’s all you have. It will work just as well and costs less than $10.00 (prices taken from the Rio Grande website).
Take a ruler and pencil and mark lines from corner to corner.
Here’s the trick to centering your Lazy Susan under the board: line the screw holes up along the pencil lines so that each line bisects the holes. When all the lines bisect the holes, the Lazy Susan will be centered. No other measuring required.
Once you have the Lazy Susan positioned, insert the screws (they should be fairly short- you only have 1/2 inch thickness on the board) and secure the Lazy Susan to the underside of the Solderite board. You can pre-drill if you like but I just started squirming them in until they caught since the board material is fairly soft.
Put a second board on top of the first one to keep it clean so you don’t have to replace it as often. This is optional. Alternately, work on top of the board with a kiln brick.
I prefer the soldering trays with pumice so that I can level my brick as needed but this quick and economical alternative is already pretty level and works great in a pinch. It took about 5 minutes to assemble once I had all the parts.
For those of us who buy our copper and brass in large quantities from commercial metals companies, you may have encountered an odd way they measure thickness for our metal. At our local store, Industrial Metals, the sheets have “oz” measurements. If you’ve forgotten to bring your B&S metal gauge (remember the one for steel is not the same as the one for non-ferrous metals) you may not know what you are getting. Here’s a handy chart to keep on your phone or print out for your car so you always know what gauge you are buying. It’s a jpg so feel free to download it as you need.